Non-Fill Using Cores

Section 3 List

Description

Defect Type

Negative

Appearance

Incomplete pattern with rounded edges where pattern is not completely formed over the core.

Size

Varies

Typical Location

Thin sections and sharp edges often furthest away from the injection sprue.

Similar to

Aliases

Misrun

Method for defect determination

Visual Inspection

Mechanism

Wax viscosity increases until flow stops

Corrections

Equipment Out of calibration

See Best Practices Section

Equipment Low injection pressure

Increased inject pressure in small increments

Equipment High clamp pressure

Reduce clamp pressure. See Best Practices Section.

Equipment Insufficient shot size

Increase shot size to proper setting

Pattern Die Core location

Adjust core location pins to assure proper location in die.

Pattern Die Cold Die

Warm die to promote better wax flow

Pattern Die Trapped Air

Add vents. If vents exist ensure they are properly cleaned.

Core Core oversized

Check dimension and contact core supplier.

Other Cold core

Warm core to promote better wax flow.