Negative
Incomplete pattern with rounded edges where pattern is not completely formed over the core.
Varies
Thin sections and sharp edges often furthest away from the injection sprue.
Misrun
Visual Inspection
Wax viscosity increases until flow stops
Area | Possible Cause | Potential Correction |
---|---|---|
Equipment | Out of calibration |
See Best Practices Section |
Equipment | Low injection pressure |
Increased inject pressure in small increments |
Equipment | High clamp pressure |
Reduce clamp pressure. See Best Practices Section. |
Equipment | Insufficient shot size |
Increase shot size to proper setting |
Pattern Die | Core location |
Adjust core location pins to assure proper location in die. |
Pattern Die | Cold Die |
Warm die to promote better wax flow |
Pattern Die | Trapped Air |
Add vents. If vents exist ensure they are properly cleaned. |
Core | Core oversized |
Check dimension and contact core supplier. |
Other | Cold core |
Warm core to promote better wax flow. |